I've previously discussed the early development of the ammunition used in naval guns, but in the 1880s, developments in armor and fusing quickly left those early projectiles behind. Soon, improved versions of both shot (simple chunks of metal) and shell, with explosive fillings, were being put into service.

A selection of 9.2" shells
The cast-iron Palliser Shot had been effective enough against wrought iron, but it was easily shattered by better armor. The obvious choice was to switch to steel projectiles, but the chilled hardening process didn't work with cast steel.1 In fact, cast steel was not particularly suitable for Armor-Piercing (AP) shot or shells, and projectiles had to be forged instead.2 Steel was poured into a die in the rough shape of the shell, but somewhat larger. Once the shell blank solidified, it was moved to another furnace, and then steam hammers or a hydraulic press were used to work it against a die, producing a shape close to the final shell. It was then annealed by heating in a furnace for several days to relieve any undesirable stress concentrations, and machined down to the final shape. The shell was forged with the nose closed and the base open, and after the base cavity was bored to the desired size, the opening was threaded to accept the base plug. Read more...









Recent Comments