When I visited DC for the DSL Gathering of the Clan, I got in touch with Naval Surface Warfare Carderock, home of the David Taylor Model Basin, as well as several other facilities1 that support the design of new ships and systems for the US Navy, most prominently in hydrodynamics and seakeeping.

Lord Nelson and me at the main towing tank
NSWC Carderock is half an hour northwest of DC, and we were greeted by Edvin from the Public Affairs staff. He took us to the Model Basin, and talked through the basics of the facility, one of the 10 warfare centers that support the USN's procurement needs. In the atrium, they had David Taylor's original desk, and a lovely model of the final Lexington battlecruiser configuration. We were then taken to the wood shop, where they build the models. Back when DTMB was opened in the late 30s, these models were made by hand out of either paraffin wax or wood, with skilled craftsmen working to match the hull lines drawn by the naval architects. Today, the methods are rather different. The initial drawings are done on computers, and they are made physical by computer-controlled machine tools, either directly into wood, or by carving a mold which is then used to create a hull in fiberglass over a wood frame. They're doing a lot of work in 3D printing, and I got to see some very nice samples, but they aren't using it on a large scale yet. The models are then prepared by fitting them with the various appendages like rudders and propellers, as well as the instrumentation for measuring forces. They also get fine bumps near the bow to make sure the flow over the model is turbulent, as it would be on a real ship. The model is then moved to one of the three main hydrodynamic facilities at Carderock, and ballasted to the correct condition for the test. The light weight of the wood and fiberglass models gives the engineers great control over configuration, which they wouldn't have if something like steel was used. Read more...








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